Short EPDM Summary

• EPDM roofing is a cost-effective, long-lasting synthetic rubber material with superior wind, hail, temperature, and UV radiation resistance.
• An EPDM roofing system offers an estimated lifespan of 30-50 years, providing long-lasting protection and energy savings when properly installed and maintained.
• Different installation methods are available depending on the project’s complexity. Proper maintenance helps prolong its effectiveness.
• EPDM roofing membranes are known to shrink over time when exposed to intense sunlight, which can lead to failing seams and potential leaks.

Understanding EPDM Roofing

For more than four decades, EPDM roofing systems have been a popular choice for low-slope roofs of commercial buildings, multi-unit properties, and residences. EPDM roofing is a synthetic rubber material that comes in a range of widths, thicknesses, and colors. Black and white are the most commonly used colors for this flat roof system.

The EPDM roofing membrane comes in 45 mils, 60 mils, 75 mils, and 90 mils sheet thickness, about the same thickness as a trash bag. The width of the sheets can range from 5 to 50 feet, while the length can reach up to 200 feet. This roofing material is specifically designed for low-slope roofs, which cannot accommodate traditional asphalt shingles due to their minimum pitch requirements.

What is EPDM?

EPDM, or ethylene propylene diene monomer, is a robust and cost-efficient synthetic rubber roofing material composed of ethylene and propylene. An EPDM rubber roof is known for its longevity, with some roofs lasting up to 50 years when maintained to perfection. The lifespan of the average fully adhered EPDM roof is estimated to be between 25 and 35 years.

Various factors contribute to the longevity of EPDM roofing, such as climate conditions, proper installation, maintenance, and degree of direct sunlight exposure. However, its flexibility, lightweight nature, and superior resistance to wind, hail, extreme temperatures, and UV radiation make EPDM rubber roofing appealing for flat roofs. EPDM rubber roofing is popular for both flat-roof residential and commercial properties.

Benefits of EPDM Roofing

EPDM roofing offers many benefits for flat roofs. Some advantages include cost-effectiveness, robustness, weather resistance, resistance to fire, flexibility in low temperatures, and energy efficiency. Additionally, EPDM roofing is known for its superior durability and lengthy lifespan. EPDM commercial roofing can provide long-lasting protection and energy savings when properly installed and maintained.

While black EPDM roofs tend to absorb heat from the sun, which can reduce the material’s energy efficiency, white EPDM roofs are more effective at reflecting the sun’s rays. This is an essential consideration when choosing the suitable EPDM roofing material for your building.

Types of EPDM Roofing Systems

Per our Atlanta-based EPDM roofing installation team, three main types of EPDM membranes are available in the market: reinforced, non-reinforced, and pre-taped. Each class offers unique benefits, depending on the specific needs of your roofing project.

This section will explore the differences between these EPDM membrane types and their respective applications.

Reinforced EPDM Membrane

Reinforced EPDM membrane is stronger and more durable than non-reinforced membranes. It is constructed with a tough polyester reinforcement sandwiched between two robust EPDM membranes. Due to its enhanced durability and puncture resistance, the reinforced EPDM membrane is suitable for mechanically attached and fully adhered roofing systems.

A popular example of a reinforced EPDM membrane is ‘Mule-Hide Standard Reinforced’, designed to offer superior resistance to roof tears, punctures, and wind forces.

Non-Reinforced EPDM Membrane

On the other hand, the non-reinforced EPDM membrane offers increased flexibility and reduced weight, making it easier to install and more cost-efficient. This type of EPDM membrane is suitable for various applications, including low-slope roofs, pond liners, and other waterproofing uses.

However, it is essential to note that non-reinforced EPDM membrane is not as robust as reinforced EPDM membrane and is more susceptible to punctures and tears.

Pre-Taped EPDM Membrane

Pre-taped EPDM membrane is a time-saving option for expediting the installation process. This membrane type comes with pre-applied tape, allowing faster and easier installation in the field. One example of a pre-taped EPDM membrane is ‘Firestone RubberGard EcoWhite EPDM Pre-Taped’, which features factory-installed seam tape, providing a more efficient installation process and reducing labor costs.

The benefits of a pre-taped EPDM membrane include quicker and simpler installation, decreased labor costs, and enhanced water tightness.

Installation Methods for EPDM Roofs

EPDM roofing systems have three main installation methods: fully adhered, mechanically fastened, and ballasted systems. Each technique offers unique advantages and is suitable for different roofing situations.

This section will explore these installation methods in detail, providing you with the knowledge to decide on the best installation method for your EPDM roof.

Fully Adhered System

A fully adhered system is a long-lasting EPDM installation method that uses adhesive to secure the membrane to the entire roof surface – this type of installation results in a seamless roof, often providing enhanced durability and superior waterproofing.

However, it is important to note that fully adhered systems require professional installation and can be more expensive due to the cost of adhesive. The installation process for a fully adhered system includes cleaning the surface, applying the adhesive, and laying down the membrane.

Mechanically Fastened System

Mechanically fastened systems are a cost-effective EPDM installation method that uses screws and plates to attach the membrane to the roof structure, followed by sealing the membrane with a special adhesive to guarantee a watertight seal.

To mitigate the potential for fasteners to become loose over time, it is essential to select the appropriate type of fastener and ensure proper installation. This method can be advantageous when the installation is in cold weather conditions.

Ballasted System

A ballasted system is a low-cost EPDM installation method that uses heavy materials, such as gravel or pavers, to hold the membrane in place. This type of flat roof system is loose-laid, meaning the roofing materials, including the insulation and roof membrane, are not affixed to one another or the low-slope roof deck.

Ballasted systems offer energy savings, lower installation costs, and protection from damage caused by ultraviolet light, tree branches, and hail. However, they have higher maintenance costs throughout their lifespan and can be challenging to inspect and repair, as the stones or pavers must be removed to access the roof membrane.

Factors Affecting EPDM Roofing Costs

The cost of EPDM roofing is influenced by various factors, including material and labor costs, installation complexity, roof pitch, accessibility, location, insulation type and thickness, and whether an old roof needs removal.

In this section, we will discuss these factors in more detail and provide you with a better understanding of the costs associated with EPDM roofing installation and replacement.

* Note: 1 square = 100 square feet

EPDM Material Costs

The cost of EPDM roofing materials varies depending on the type of membrane, thickness, and additional accessories required. Generally, the cost of EPDM material for roofing ranges from $3 to $6.50 per square foot (or $300 to $650 per square). The approximate cost of accessories and tools for EPDM roofing installation typically ranges from $350 to $450.

Pricing Example: the EPDM roofing membrane material cost for a 1,000-square-foot property would cost approximately $5,000.

EPDM Labor Costs

The cost of labor for EPDM roofing installation depends on factors such as time of year, project complexity, location, and whether the old roof needs to be removed. Labor costs associated with EPDM roofing can range from $4.25 to $14.50 per square foot (or $425 to $1,450 per square), including installation.

Pricing Example: a 1,000-square-foot EPDM roofing project in a mid-sized city may typically incur a labor cost of approximately $7,500.

Comparing EPDM to Other Flat Roofing Materials

When choosing the right roofing material for your building, comparing the advantages and disadvantages of different materials is essential. In this section, we’ll compare EPDM roofing with other popular flat roofing materials, such as TPO and PVC.

These comparisons will help you choose the best roofing material for your needs.

TPO vs. EPDM

TPO and EPDM are popular choices for flat roofs but differ in cost, durability, and energy efficiency. TPO is a thermoplastic material offering greater puncture and tear resistance than EPDM, making it a more durable option. Additionally, TPO and PVC in white or light gray colors provide superior energy efficiency, as they can deflect the sun’s rays compared to black EPDM roofs, which tend to absorb heat from the sun.

TPO roofing membrane costs typically range from $1.50 to $4.50 per square foot, making it a more economical choice in certain situations.

PVC vs. EPDM

PVC is another thermoplastic membrane known for its strength and durability, making it a popular choice for roofing materials. PVC is more durable than EPDM and can withstand extreme temperatures, sunlight, and strong winds. The PVC roofing membrane typically costs $2.50 to $8.50 per square foot.

When comparing PVC to EPDM, it is essential to consider factors such as strength, flexibility, and cost to determine the best roofing material for your building.

Proper Maintenance for EPDM Roofs

EPDM roofs require marginal maintenance, making them attractive to property owners. Some roofs only necessitate an acrylic paint job every decade to retain their color intensity.

To ensure the longevity and performance of your EPDM roof, cleaning and inspecting it annually is recommended. By conducting regular inspections and addressing potential issues early on, you can extend the lifespan of your EPDM roof and avoid costly repairs.

EPDM Roofing Disadvantages, Problems, and Solutions

While EPDM roofing offers many benefits, it has a few disadvantages. In this section, we’ll discuss common challenges EPDM roofing systems face and potential solutions to address these issues, ensuring you get the most out of your EPDM roof.

EPDM Shrinkage and Leaks

One common issue EPDM roofing systems face is shrinkage, which occurs when the roof material shrinks over time due to exposure to direct sunlight. Shrinkage can lead to flashings being detached from the sides of the building, resulting in cracks and splits on the material’s surface, which may cause water intrusion and internal leaks. A roof replacement might be necessary to address the problem if sufficiently damaged over a prolonged period.

To mitigate and pro-actovely address shrinkage-related potential damage, consider employing a thicker EPDM membrane, a reinforced EPDM membrane, or a pre-taped EPDM membrane.

EPDM Failing Seams

Like any roofing system, EPDM is not immune to potential issues, with membrane seam failures being a primary concern. These failures can arise from various factors, such as poor installation, improper seam preparation, inadequate adhesive application, or thermal expansion/contraction stresses. Challenges emerge when seams separate or lose integrity, leading to water leaks and compromised insulation.

To mitigate such risks, installation by trained professionals is crucial. Utilizing manufacturer-recommended adhesives and seam tapes, ensuring proper surface cleaning, and employing seam testing methods during and after installation can significantly reduce the likelihood of seam failures. Regular inspections, timely repairs, and addressing issues promptly are essential practices to maintain the integrity of EPDM roofing and extend its service life.

EPDM Membrane Punctures

Puncture resistance is another factor to consider when selecting an EPDM roofing material. Although EPDM is known for its excellent resistance to tearing, punctures can still occur, particularly during installation or when the roof is exposed to sharp objects. To improve puncture resistance, consider incorporating external fleece reinforcement, which can significantly enhance puncture resistance. This reinforcement can be applied to the underside of the membrane, providing an additional layer of protection for the membrane against punctures.

EPDM Liquid Incompatibility

With EPDM, you must be aware of its incompatibility with asphalt-based products. It is imperative to avoid using roof cement flashing and asphalt-based roof coatings, including aluminum roof coatings and oil or gas liquids. These substances can compromise the integrity of the EPDM rubber membrane by triggering chemical reactions that result in deterioration, causing the EPDM membrane to weaken and deteriorate.

To manage this challenge, opt for EPDM-compatible materials for repairs or maintenance. If unsure about compatibility, consult the roofing material manufacturer or seek guidance from roofing professionals with expertise in EPDM systems. This proactive approach ensures the longevity of the EPDM and minimizes the risk of costly repairs and a shortened lifespan.

EPDM Roof Summary

In conclusion, EPDM roofing is a versatile and cost-effective solution for flat and low-slope roofs. Its durability, energy efficiency, and marginal maintenance requirements make it an attractive choice for commercial and residential buildings. By understanding the different types of EPDM membranes, installation methods, and potential challenges, you can choose the best roofing material for your specific needs. With proper installation and maintenance, your EPDM roof can provide long-lasting protection and energy savings for years.

Frequently Asked Questions

What is the disadvantage of EPDM?

EPDM is incompatible with asphalt-based oil and gas liquids and is very inert, making it a disadvantage for some applications. Also, intense sunlight exposure can cause an EPDM membrane to shrink.

What is the difference between EPDM and TPO roofing?

TPO roofing is a white single-ply membrane commonly used in commercial and residential roofing, while EPDM is a black synthetic rubber membrane typically seen in commercial and medical facilities.

Both materials are durable and long-lasting but have different advantages and disadvantages. TPO roofing is more cost-effective and easier to install, while EPDM is more resistant to UV rays and chemical exposure. Both materials are also fire-resistant and can be used for many different purposes.

How long will an EPDM roof last?

EPDM roofs, on average last 25-35 years but can last for 40-50 years when properly installed and well-maintained, providing excellent value for the investment.

This makes them an excellent choice for commercial and industrial buildings, as they require minimal maintenance and are highly durable.

How often should I clean and inspect my EPDM roof?

It is recommended to clean and inspect EPDM roofs annually to ensure they remain in good condition.

What are the main types of EPDM membranes?

EPDM membranes come in reinforced, non-reinforced, and pre-taped varieties, providing a range of options to suit any application.

See Everything to Know About EPDM Roofing – Cost, Benefits, Problems for the first version of this content.

The materials, and equipment found on a commercial roof are susceptible to the elements, leaks and costly damage. Taking measures to fix and prevent that damage, can save a ton of money and dramatically extend the life of your commercial roofing system.

atlantacommercialroofingcontractors.com gathered information about 3 common commercial roof leak causes, solutions, and how to prevent them altogether.

Commercial Roofing Penetration and Leaks

Industry-wide, the most common roofing complaints are for leaking roofing systems. Commercial roof penetrations are often the culprit and may include vent pipes, drains, wiring connections, or any related equipment that creates an opening or hole in the roofing system.

Cause – Leaks generally occur around the penetration or joint, and when its waterproofing (flashing, pitch pans, etc.) are poorly or improperly installed. However, severe weather events and nuisance wildlife can compromise the integrity of the installation.

Solution – After discovering which penetration is causing the leak, one of the following should be repaired or replaced:

• Flashing – The waterproof layer of material keeping water from leaking through joints, vents, or appliance connection points. Read more about Types and Purpose of Commercial Roof Flashing at atlantacommercialroofingcontractors.com/types-purpose-flashing/
• Pitch Pans – Used as sealants around rooftop penetrations and pipes exiting through a roof.

Depending on the roofing system, the combination of a pitch pan and flashing may be necessary to seal the penetration.

Make sure to verify that the object penetrating the roofing system is firmly held in place. The slightest vibration or movement over time will cancel out even the best waterproofing, allowing water into your property.

Poor Commercial Roofing System Installation (Bad Contractor)

If your roofing system was poorly installed, you can expect to experience everything from minor/major leaks, and partial or complete failure if your contractor neglected quality control checks, manufacturers guidelines, or necessary procedures.

Cause – Poor commercial roofing installations are generally the result of inexperienced, unqualified, or negligent contractors who cut corners, rush through installations, and neglect manufacturers and general safety guidelines.

Solution – Use strict guidelines when vetting roofing contractors to repair or replace a roofing system. To qualify a roofing company, do the following:

• Check the company’s references.
• Visit locations of their previous installations.
• Read through their online reviews.
• Search for complaints and resolutions through the Better Business Bureau at bbb.org.
• Verify the company’s license to operate in your city.
• Request proof of insurance coverage.
• (Once contracted) Request copies of all permits attained to allow the lawful repair or replacement of your roofing system.
• Request information about their warranty policy.

Reputable roofing contractors will make all of this readily available for your review.

If you suspect that your roof was poorly installed, have it inspected and thoroughly documented to hold the roofing company accountable for the repair or replacement of their faulty work.

You can learn more about common Mistakes that Most Roofers Won’t Tell You by visiting atlantacommercialroofingcontractors.com/15-mistakes-roofers-wont-tell-you/

Commercial Roofing System Scrapes, Punctures, and Holes

TPO, EPDM, and PVC membrane systems are vulnerable to being scraped, punctured, and developing holes that go unnoticed until severe damage has occurred.

Cause – The causes for scrapes, punctures, and holes in your roofing system may include:

• Storm Debris
• Foot Traffic
• Equipment Maintenance, Repair, and Replacement
• Wildlife
• Poor Roof Installation
• Defective Material
• Inferior Quality Repairs or Patchwork

Over time, this type of damage can lead to rotting or destabilizing your roofing system’s support structure. This can result in catastrophic loss if it leads to a complete roofing system failure.

Solution – The following measures will help prevent scrapes, punctures, and holes from causing significant damages to your building:

• Install raised walkways, rooftop pavers, or walk pads from roof access points to machinery and equipment.
• Have pathways reinforced where walkways are not possible.
• Schedule thorough inspections after equipment maintenance, severe weather events, or the discovery of wildlife activity.
• Restrict roof access to maintenance and technical crew members.
• Have the roof inspected annually for signs of shrinkage, expansion, weathering, or other signs of trouble.

If left unmanaged, this type of damage has the potential to void the manufacturers and maintenance warranties.

When having your roof repaired, the expansion and contraction of materials from temperature and weather conditions must be taken into account. In many cases, the source of a leaky roof is the poor or inadequate repair of a previous issue.

Leaky Roof Prevention

Among the best measures of leak prevention for a roofing system is not to ignore it. Routine inspections and a roof maintenance plan are far less costly than a partial or total roof replacement.

Take immediate action when damage occurs. Problems with roofing systems don’t go away on their own, and are exacerbated when avoided or repairs are delayed.

Commercial Roof Leaks

If you don’t know how to address these common leaky roof issues, your building could be severely compromised and require extensive repairs well before its time.

In this article, you discovered 3 common leaky roof scenarios, what causes them, and how to quickly solve them.

Allowing problems with your leaking roof to persist will lead to structural damages, rot, mold, mildew, and very costly repairs. In the case of roofing systems, everything you can do to fix and prevent leaks is far less expensive than repairing structural damage to the building or having to replace your roof entirely.

Sources:
https://www.copper.org/applications/architecture/arch_dhb/arch-details/flashings_copings/roof_penetrations.html
https://www.nachi.org/roofs.htm

See 3 Leaky Roof Causes and Solutions for the first version of this content.